
ACTFLEX PROSWELL Swellable sealant
Hydrophilic swellable polyurethane joint sealant
Gun-applied water-swellable sealant that seals rough concrete joints and beds PRESWELL strip.
ACTFLEX PROSWELL coverage, coats and cure times
Grey moisture-curing polyurethane paste in a 600 mL sausage pack, applied with a caulking gun. It expands by more than 70% on contact with water to form a compression seal in below-ground construction joints.
- Water swell
- > 70%typicalof original volume on contact with water · TDS p3
- Pack
- 600 mLsausage pack, for a standard caulking gun · TDS p3
- Skin time
- 65 minat 25°C and 50% RH · TDS p3
- Pour after
- 8 h / 24 hhand-placed cover / large-scale pour · TDS p3
- Cure rate
- 3.5 mm / 24 happroximately, from the surface inward · TDS p3
- Apply at
- 5–35°Cambient · TDS p3
- Service temp
- −10 to +65°Ctypicalrange in service · TDS p3
- Elongation
- 700%typicalat break, GB/T 528 · TDS p3
- Per pack
- 6.0 mat a 10 × 10 mm bead, theoretical, real use is higher · TDS p5
From the FORSPEC data sheet, TDS-PROSWELL · Revision 1 · 25 August 2026. Times are at 25°C and 50% relative humidity unless the data sheet says otherwise. Typical = FORSPEC’s own typical value, not a laboratory-certified one.
Where ACTFLEX PROSWELL is used
Use it for
- Concrete construction joints and cold joints, below ground
- Sealing and bedding PRESWELL HYDROPHILIC WATERSTOP on rough concrete
- Basements, lift pits and below-ground structures
- Retaining walls and blockwork walls
- Pipe and service penetrations through concrete
- Precast panel joints and segment joints
Know before you start
- Not a waterproofing membrane: it seals a joint, not a structure
- Not for continuous immersion, or for expansion and movement joints
- Joint must be damp, not wet: no standing water and no pre-soaking
- Does not stop running water: stop active flow with ACTFLEX HYDROPLUG first
How to apply ACTFLEX PROSWELL
- 01
Prepare
Clean the joint of dust, dirt, oil, curing and release agents. Damp but not wet, with no standing water. Repair large voids and honeycombing with a FORSPEC concrete repair product.
- 02
Check
Ambient 5°C to 35°C and no heavy rain. Where water is entering the joint, stop it with ACTFLEX HYDROPLUG first.
- 03
Load
Put the 600 mL sausage pack in a caulking gun and cut the nozzle to suit the joint width.
- 04
Apply
Run a continuous bead along the full joint and tool it to touch both faces. Butt beads together with no gaps, and fill voids on rough concrete with extra sealant.
- 05
Penetrations
Run the bead round the full circumference of each pipe or service and return it into itself.
- 06
Cure and pour
Protect from rain and groundwater. Pour from 8 hours for hand-placed cover and from 24 hours for a large-scale pour, without displacing the bead.
A short guide from the data sheet. Read the full ACTFLEX PROSWELL TDS before you start.
ACTFLEX PROSWELL test reports and compliance
- AS/NZS 4858 and AS 4654.1
- Not applicable, a joint sealant not a membraneNo classification
- DIN 53504 tensile strength
- 1.4 N/mm² approximatelyForspec R&D, indicative
- DIN 53505 Shore A hardness
- 23 approximatelyForspec R&D, indicative
- DIN 53479 density
- 1.35–1.45 ± 0.05 kg/LForspec R&D, indicative
- GB/T 528 elongation at break
- 700%Forspec R&D, indicative
Results as stated in the data sheet, TDS-PROSWELL · Revision 1 · 25 August 2026. Warranty up to 25 years, depending on the system: ask FORSPEC which term applies to your system.
ACTFLEX PROSWELL questions
How does PROSWELL seal a joint?
It swells by more than 70% when wet. Confined in a cast joint it cannot expand freely, so it pushes against both concrete faces and forms a compression seal.
How do I use it with PRESWELL?
Smooth concrete: fix the PRESWELL strip, then run a PROSWELL bead along both edges. Rough or uneven concrete: lay a PROSWELL bead along the joint first and press the strip into it.
How long before I can pour concrete?
From 8 hours for hand-placed concrete cover and from 24 hours for a large-scale pour, at 25°C and 50% RH. A deep bead takes longer to cure through.
How many cartridges do I need?
Metres per 600 mL pack equals 600 mL divided by the bead volume per metre. A 10 × 10 mm bead gives 6.0 m, 20 × 10 mm gives 3.0 m and 25 × 15 mm gives 1.6 m. Real use is routinely higher, so trial a length.
Does it work on wet concrete?
No. The joint must be damp but not wet. Do not apply into standing water, and do not pre-soak the sealant.
Can it stop a leak?
Not running water. Stop active flow with ACTFLEX HYDROPLUG first, then seal.
ACTFLEX PROSWELL TDS and SDS
Always work from the current data sheet. Every FORSPEC TDS and SDS →
Specify it. Or buy it.
Send the drawings or photos and FORSPEC comes back with the system, the details and the quantities. Or find a FORSPEC stockist for ACTFLEX PROSWELL.

