ACTFLEX FLEXIPLUG
High-Performance Flexible Joint and Crack Repair Mortar
Fast-setting, elastomeric two-component repair mortar for sealing joints, cracks, penetrations, and corner junctions.
ACTFLEX FLEXIPLUG is a fast-setting, elastomeric two-component repair mortar engineered for sealing joints, cracks, corner junctions and service penetrations. It is the detailing mortar of the FORSPEC membrane systems, forming coves, reglets and junction details that ACTFLEX 988 CWP and ACTFLEX 989 CWP build over. The product bonds to damp, saturated-surface-dry concrete, stops water ingress and accommodates up to 15% joint movement.
specs
Technical Specifications.
Waterproof Time:
Permanent water immersion after 72 hours at 25°C and 50% RH
Coverage:
10 mm × 10 mm joint: approx. 78–80 linear metres per 10 kg kit. 20 mm × 12 mm: approx. 32 linear metres. 25 mm × 12 mm: approx. 26–28 linear metres. 30 mm × 15 mm: approx. 17 linear metres. 35 mm × 35 mm diagonal cove: approx. 12–13 linear metres. Allow for wastage, compaction and overfill-and-tool-flush finishing.
Usable period after opening:
Pot life: 10–15 minutes at 20°C; working time: 6–8 minutes at 30°C
Touch dry time minimum:
Initial set: 25–30 minutes at 20°C; final set: 50–60 minutes at 20°C
Vapor Pressure @ 25oC:
Application Temperature:
+10°C to +30°C, ambient and substrate
Shelf Life:
24 months, unopened, stored at 5°C to 30°C
Membrane
Classification:
Colour:
Grey
Tack Free Time:
Recoat Time:
2 hours for FORSPEC membranes, at 25°C and 50% RH
Elongation at Break:
12–18%
Recommended
Thickness:
Chemical
Resistant:
Resistant to sulphates, chlorides, chlorinated water, saltwater and wastewater
Full Cure:
72 hours before permanent water immersion, at 25°C and 50% RH
Chemical Base:
Two-component elastomeric repair mortar: resin and reactive powder
Cure Mechanism:
Two-component system mixed at Part A : Part B = 1 : 1 by weight
Tear Propagation
Resistance:
Service
Temperature:
−10°C to +80°C
Solid Contents:
Bond Strength:
Adhesion to concrete: ≥1.5 MPa; substrate failure common
Density:
Mixed system: 1.20–1.30 kg/L, typical 1.25 kg/L
Compressive
Strength:
25–35 MPa at 28 days
Flow:
25–35 MPa at 28 days
Acceptance of Cyclic Movement:
Dimensional Stability:
Control Elongation at Break:
Control Tensile Strength:
Water Immersion Elongation at Break:
Water Immersion Tensile Strength:
Detergent Immersion Elongation at Break:
Detergent Immersion Tensile Strength:
Heat Aging Elongation at Break:
Heat Aging Tensile Strength:
Field Seam Strength:
Temperature Resistance:
Water Vapour Transmission
Water Vapour Transmission:
Application Method:
VOC Content:
Mixing Ratio:
Viscosity:
Storage Temperature:
Flash Point:
UV Resistance:
Hydrostatic Pressure Resistance:
Water Vapour Transmission Rate (WVTR):
Abrasion Resistance:
Bacterial/Algae Resistance:
Application Time:
Environmental Impact:
Packaging Sizes:
Hardness:
Adhesion to Substrate:
Appearance After Curing:
Clean-up Requirements:
Certification Standards:
calculator
Coverage Calculator.
Based on a manufacturers average recommended coverage of 10 mm × 10 mm joint: approx. 78–80 linear metres per 10 kg kit. 20 mm × 12 mm: approx. 32 linear metres. 25 mm × 12 mm: approx. 26–28 linear metres. 30 mm × 15 mm: approx. 17 linear metres. 35 mm × 35 mm diagonal cove: approx. 12–13 linear metres. Allow for wastage, compaction and overfill-and-tool-flush finishing.
Required:
100 Lr
pdfs
Product Documentation.
Safety Data Sheet 2 (PDF Download)
Compliance Testing Report 1 (PDF Download)
Compliance Testing Report 2 (PDF Download)
Compliance Testing Report 3 (PDF Download)
Low VOC Certificate (PDF Download)
Product How To Guide (PDF Download)
Technical Drawings (PDF Download)
3d
Application Model
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