ACTFLEX FLEXIPLUG
High-Performance Flexible Joint and Crack Repair Mortar
Fast-setting, elastomeric two-component repair mortar for sealing joints, cracks, penetrations, and corner junctions.
ACTFLEX FLEXIPLUG is a fast-setting, elastomeric two-component repair mortar engineered for sealing joints, cracks, corner junctions and service penetrations. It is the detailing mortar of the FORSPEC membrane systems, forming coves, reglets and junction details that ACTFLEX 988 CWP and ACTFLEX 989 CWP build over. The product bonds to damp, saturated-surface-dry concrete, stops water ingress and accommodates up to 15% joint movement.
specs
Technical Specifications.
Waterproof Time:
Permanent water immersion after 72 hours at 25°C and 50% RH
Coverage:
10 mm × 10 mm joint: approx. 78–80 linear metres per 10 kg kit. 20 mm × 12 mm: approx. 32 linear metres. 25 mm × 12 mm: approx. 26–28 linear metres. 30 mm × 15 mm: approx. 17 linear metres. 35 mm × 35 mm diagonal cove: approx. 12–13 linear metres. Allow for wastage, compaction and overfill-and-tool-flush finishing.
Usable period after opening:
Pot life: 10–15 minutes at 20°C; working time: 6–8 minutes at 30°C
Touch dry time minimum:
Initial set: 25–30 minutes at 20°C; final set: 50–60 minutes at 20°C
Vapor Pressure @ 25oC:
Application Temperature:
+10°C to +30°C, ambient and substrate
Shelf Life:
24 months, unopened, stored at 5°C to 30°C
Membrane
Classification:
Product is a repair mortar
Colour:
Grey
Tack Free Time:
Recoat Time:
2 hours for FORSPEC membranes, at 25°C and 50% RH
Elongation at Break:
12–18%
Recommended
Thickness:
Chemical
Resistant:
Resistant to sulphates, chlorides, chlorinated water, saltwater and wastewater
Full Cure:
72 hours before permanent water immersion, at 25°C and 50% RH
Chemical Base:
Two-component elastomeric repair mortar: resin and reactive powder
Cure Mechanism:
Two-component system mixed at Part A : Part B = 1 : 1 by weight
Tear Propagation
Resistance:
Service
Temperature:
−10°C to +80°C
Solid Contents:
Bond Strength:
Adhesion to concrete: ≥1.5 MPa; substrate failure common
Density:
Mixed system: 1.20–1.30 kg/L, typical 1.25 kg/L
Compressive
Strength:
25–35 MPa at 28 days
Flow:
25–35 MPa at 28 days
Acceptance of Cyclic Movement:
Thixotropic; suitable for vertical and overhead repairs without slump
Dimensional Stability:
Thixotropic; suitable for vertical and overhead repairs without slump
Control Elongation at Break:
Thixotropic; suitable for vertical and overhead repairs without slump
Control Tensile Strength:
Thixotropic; suitable for vertical and overhead repairs without slump
Water Immersion Elongation at Break:
Thixotropic; suitable for vertical and overhead repairs without slump
Water Immersion Tensile Strength:
Thixotropic; suitable for vertical and overhead repairs without slump
Detergent Immersion Elongation at Break:
Thixotropic; suitable for vertical and overhead repairs without slump
Detergent Immersion Tensile Strength:
Thixotropic; suitable for vertical and overhead repairs without slump
Heat Aging Elongation at Break:
Thixotropic; suitable for vertical and overhead repairs without slump
Heat Aging Tensile Strength:
Thixotropic; suitable for vertical and overhead repairs without slump
Field Seam Strength:
Thixotropic; suitable for vertical and overhead repairs without slump
Temperature Resistance:
Water Vapour Transmission
Thixotropic; suitable for vertical and overhead repairs without slump
Water Vapour Transmission:
Thixotropic; suitable for vertical and overhead repairs without slump
Application Method:
Thixotropic; suitable for vertical and overhead repairs without slump
VOC Content:
Thixotropic; suitable for vertical and overhead repairs without slump
Mixing Ratio:
Thixotropic; suitable for vertical and overhead repairs without slump
Viscosity:
Thixotropic; suitable for vertical and overhead repairs without slump
Storage Temperature:
Thixotropic; suitable for vertical and overhead repairs without slump
Flash Point:
Thixotropic; suitable for vertical and overhead repairs without slump
UV Resistance:
Thixotropic; suitable for vertical and overhead repairs without slump
Hydrostatic Pressure Resistance:
Thixotropic; suitable for vertical and overhead repairs without slump
Water Vapour Transmission Rate (WVTR):
Thixotropic; suitable for vertical and overhead repairs without slump
Abrasion Resistance:
Thixotropic; suitable for vertical and overhead repairs without slump
Bacterial/Algae Resistance:
Thixotropic; suitable for vertical and overhead repairs without slump
Application Time:
Thixotropic; suitable for vertical and overhead repairs without slump
Environmental Impact:
Thixotropic; suitable for vertical and overhead repairs without slump
Packaging Sizes:
Thixotropic; suitable for vertical and overhead repairs without slump
Hardness:
Thixotropic; suitable for vertical and overhead repairs without slump
Adhesion to Substrate:
Thixotropic; suitable for vertical and overhead repairs without slump
Appearance After Curing:
Thixotropic; suitable for vertical and overhead repairs without slump
Clean-up Requirements:
Thixotropic; suitable for vertical and overhead repairs without slump
Certification Standards:
Thixotropic; suitable for vertical and overhead repairs without slump
calculator
Coverage Calculator.
Based on a manufacturers average recommended coverage of 10 mm × 10 mm joint: approx. 78–80 linear metres per 10 kg kit. 20 mm × 12 mm: approx. 32 linear metres. 25 mm × 12 mm: approx. 26–28 linear metres. 30 mm × 15 mm: approx. 17 linear metres. 35 mm × 35 mm diagonal cove: approx. 12–13 linear metres. Allow for wastage, compaction and overfill-and-tool-flush finishing.
Required:
100 Lr
pdfs
Product Documentation.
Safety Data Sheet 2 (PDF Download)
Compliance Testing Report 1 (PDF Download)
Compliance Testing Report 2 (PDF Download)
Compliance Testing Report 3 (PDF Download)
Low VOC Certificate (PDF Download)
Product How To Guide (PDF Download)
3d
Application Model
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