ACTFLEX FLEXIPLUG
JOINT & CRACK REPAIR
Fast-setting, elastomeric two-component repair mortar for sealing joints, cracks, penetrations, and corner junctions.
ACTFLEX FLEXIPLUG is a high-performance, flexible two-component repair mortar designed for sealing construction joints, cracks, penetrations, and corner junctions in concrete and masonry substrates. It is elastomeric, waterproof, and capable of accommodating up to 15% joint movement.
specs
Technical Specifications.
Waterproof Time:
Permanent immersion after 72 hours (20°C).
Coverage:
10×10 mm = 0.128 kg/m
20×12 mm = 0.307 kg/m
30×15 mm = 0.576 kg/m
Usable period after opening:
10–15 minutes @ 20°C
Touch dry time minimum:
Initial set: 25–30 minutes
Final set: 50–60 minutes
Vapor Pressure @ 25oC:
Water absorption <2% after 24 hrs
Application Temperature:
+10°C to +30°C
Shelf Life:
24 months (stored 5°C–30°C)
Membrane
Classification:
Flexible Elastomeric Repair Mortar (15% movement)
Colour:
Grey
Tack Free Time:
Approx. 25–30 minutes (initial set)
Recoat Time:
Overcoating after 72 hours
Elongation at Break:
12–18% (ASTM D412)
Recommended
Thickness:
≥15 mm width → depth = 50% width
<15 mm width → depth = equal to width
Chemical
Resistant:
Resistant to sulphates, chlorides, wastewater, aggressive water exposure
Full Cure:
72 hours (functional cure for immersion)
Chemical Base:
Two-component elastomeric resin + reactive powder
Cure Mechanism:
Chemical reaction (Part A + Part B)
Tear Propagation
Resistance:
High abrasion resistance – suitable for wheel & forklift traffic
Service
Temperature:
–10°C to +80°C
Solid Contents:
100% solids (solvent-free system)
Bond Strength:
≥1.5 MPa to concrete (substrate failure common)
Density:
Mixed: 1.20–1.30 g/cm³ (typical 1.25 g/cm³)
Compressive
Strength:
25–35 MPa @ 28 days (ASTM C579)
Flow:
25–35 MPa @ 28 days (ASTM C579)
Acceptance of Cyclic Movement:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Dimensional Stability:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Control Elongation at Break:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Control Tensile Strength:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Water Immersion Elongation at Break:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Water Immersion Tensile Strength:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Detergent Immersion Elongation at Break:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Detergent Immersion Tensile Strength:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Heat Aging Elongation at Break:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Heat Aging Tensile Strength:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Field Seam Strength:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Temperature Resistance:
Water Vapour Transmission
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Water Vapour Transmission:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Application Method:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
VOC Content:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Mixing Ratio:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Viscosity:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Storage Temperature:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Flash Point:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
UV Resistance:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Hydrostatic Pressure Resistance:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Water Vapour Transmission Rate (WVTR):
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Abrasion Resistance:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Bacterial/Algae Resistance:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Application Time:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Environmental Impact:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Packaging Sizes:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Hardness:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Adhesion to Substrate:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Appearance After Curing:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Clean-up Requirements:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
Certification Standards:
Thixotropic paste – non-sag, suitable for vertical & overhead applications
calculator
Coverage Calculator.
Based on a manufacturers average recommended coverage of 10×10 mm = 0.128 kg/m
20×12 mm = 0.307 kg/m
30×15 mm = 0.576 kg/m
Required:
NaN Lr
3d
Application Model
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