FORBUILD 100
concrete restoration
Single-component, fiber-reinforced, polymer-modified repair mortar for vertical, horizontal, and overhead structural concrete repair.
FORBUILD 100 is a fiber-reinforced, polymer-modified, microsilica-enhanced cementitious repair mortar formulated for high-performance concrete restoration. It provides superior adhesion to both concrete and reinforcement without primers, incorporates corrosion inhibitors to protect embedded steel, and withstands harsh exposure such as chlorides, carbonation, freeze/thaw cycles, and de-icing salts.
The thixotropic composition allows vertical, horizontal, and overhead application without slump, achieving up to 100 mm build per layer. FORBUILD 100 is ideal for bridges, marine structures, tunnels, retaining walls, ramps, and water-retaining structures.
specs
Technical Specifications.
Waterproof Time:
48 hours curing for full durability; water-resistant after curing.
Coverage:
Approx. 1.85 kg/m² per mm thickness
20 kg bag yields ~11 L of mortar (~0.54 L/kg)
Usable period after opening:
60 minutes (pot life at 20°C)
Touch dry time minimum:
Initial set: 75 min
Final set: 120 min (at 20°C)
Vapor Pressure @ 25oC:
Low vapor permeability; water-resistant cementitious system.
Application Temperature:
+5°C to +35°C
Shelf Life:
12 months (unopened, stored dry and frost-free)
Membrane
Classification:
Colour:
Tack Free Time:
60 minutes at 20°C
Recoat Time:
If multiple layers are required, reapply after partial set (~2–3 hours).
Elongation at Break:
Recommended
Thickness:
5 mm – 100 mm per application
Chemical
Resistant:
Resists chlorides, de-icing salts, carbonation, and mild acids
Full Cure:
7 days – ready for heavy mechanical load
28 days – full compressive strength (56 MPa)
Chemical Base:
Cement, microsilica, polymer binders, corrosion inhibitors, and fibers
Cure Mechanism:
Hydraulic (cementitious hydration)
Tear Propagation
Resistance:
High mechanical and impact resistance
Service
Temperature:
–20°C to +80°C (once cured)
Solid Contents:
Bond Strength:
2.34 MPa (adhesion to concrete)
Density:
Powder: 1,130 ± 50 kg/m³
Cured mortar: 2,140 ± 50 kg/m³
Compressive
Strength:
7 days: 43.3 MPa
28 days: 56 MPa
Flow:
7 days: 43.3 MPa
28 days: 56 MPa
Acceptance of Cyclic Movement:
Dimensional Stability:
Control Elongation at Break:
Control Tensile Strength:
Water Immersion Elongation at Break:
Water Immersion Tensile Strength:
Detergent Immersion Elongation at Break:
Detergent Immersion Tensile Strength:
Heat Aging Elongation at Break:
Heat Aging Tensile Strength:
Field Seam Strength:
Temperature Resistance:
Water Vapour Transmission
Water Vapour Transmission:
Application Method:
VOC Content:
Mixing Ratio:
Viscosity:
Storage Temperature:
Flash Point:
UV Resistance:
Hydrostatic Pressure Resistance:
Water Vapour Transmission Rate (WVTR):
Abrasion Resistance:
Bacterial/Algae Resistance:
Application Time:
Environmental Impact:
Packaging Sizes:
Hardness:
Adhesion to Substrate:
Appearance After Curing:
Clean-up Requirements:
Certification Standards:
calculator
Coverage Calculator.
Based on a manufacturers average recommended coverage of Approx. 1.85 kg/m² per mm thickness
20 kg bag yields ~11 L of mortar (~0.54 L/kg)
Required:
NaN Lr
3d
Application Model
